All posts by soyang

Textiles with Recycled Yarn with Wicking

Textiles with recycled yarn with wicking properties are an innovative and sustainable solution for activewear, sportswear, and everyday clothing that combines eco-friendliness with functional performance.

Key Features:

Recycled Yarn Base:

Made from post-consumer waste (e.g., PET bottles) or post-industrial textile scraps.

Examples: Recycled polyester (rPET), recycled nylon, recycled cotton blends.

Reduces landfill waste and carbon emissions compared to virgin fibers.

Moisture-Wicking Capability:

Special treatment or fiber structure that draws moisture (sweat) away from the skin to the outer fabric layer where it can evaporate.

Keeps the wearer dry, cool, and comfortable, especially during physical activities.

Applications:

Activewear (leggings, sports bras, performance shirts)

Outdoor and hiking gear

Casual and athleisure apparel

Uniforms and corporate wear for high-activity jobs

Fabric Technologies:

Wicking achieved through:

Fiber cross-section shape (e.g., multi-channeled or grooved fibers)

Hydrophilic or hydrophobic coatings

Mechanical texturing to increase surface area

Popular Blends:

Recycled polyester with spandex for stretch and fit

Recycled poly-cotton blends with added performance finishes

Nylon blends for durability and abrasion resistance

Pre-treated and coated inkjet fabrics for digital printing fabric

Pre-treated and coated fabrics are specially prepared textiles designed for high-quality digital inkjet printing. These digital printing fabrics ensure vibrant color reproduction, sharp details, and excellent ink adhesion across a wide range of applications.

What Makes Them Special:

Pre-Treated Surface

Chemically treated to improve ink absorption, fixation, and colorfastness

Minimizes bleeding and maximizes sharpness

Ink-Receptive Coating

Coatings tailored to specific ink types:

Pigment inks

Dye inks

Sublimation inks

Reactive inks

Acid inks

Enhances drying speed, print resolution, and durability

Wide Compatibility

Suitable for most desktop and large-format inkjet printers

Available for cotton, polyester, silk, linen, and blended fabrics

Applications:

  • Fashion textiles
  • Interior décor (curtains, upholstery, pillow covers)
  • Custom signage and soft banners
  • Art reproductions and gallery wraps
  • Personalized homeware and gifts

An environmentally conscious solution for you with PVC free banner

A PVC free banner is a smart and environmentally conscious solution for businesses, events, and campaigns that want to reduce their environmental impact without compromising quality.

Why Go PVC-Free?

Traditional vinyl banners are made from PVC (polyvinyl chloride), which:

Is non-biodegradable

Releases toxic chemicals during production and disposal

Is difficult to recycle

PVC free banners are made from eco-friendly materials that are:

Recyclable or biodegradable

Free from harmful chlorine or phthalates

Often lighter, reducing transportation emissions

Benefits of Eco Banners:

Lower carbon footprint

Easier to recycle or dispose of responsibly

High-quality print compatibility (UV, latex, eco-solvent)

Strong and tear-resistant for indoor and outdoor use

Pro Tip:

When choosing a banner supplier, ask about:

End-of-life take-back programs

Latex or water-based printing compatibility

Certifications (e.g., GREENGUARD, REACH compliant)

Textiles with Recycled Yarn: A Sustainable Yarn Solution

Textiles with recycled yarn are a key innovation in the push toward sustainable and eco-conscious fashion, interior design, and industrial fabric applications. These yarns are typically produced from post-consumer or post-industrial textile waste, as well as recycled plastic (e.g., PET bottles).

Common Types of Recycled Yarn

  1. Recycled Cotton Yarn – from garment scraps, cutting waste, or used clothes.
  2. Recycled Polyester Yarn (rPET) – from plastic bottles or polyester textile waste.
  3. Recycled Wool Yarn – from old sweaters or woolen garments.
  4. Blended Recycled Yarn – combines recycled fibers with virgin fibers for balance of strength and softness.

Applications

  • Sustainable fashion collections (t-shirts, hoodies, jeans)
  • Home textiles (curtains, upholstery, carpets)
  • Eco-friendly bags and accessories
  • Industrial fabrics (automotive, packaging, etc.)

Solution for Digital Printing Fabric

When it comes to digital printing fabric, the right solution depends on factors like fabric type, printing method, and intended application. Here’s a breakdown of key solutions for digital printing fabric:

1. Printing Technologies

  • Dye Sublimation: Best for polyester fabrics; produces vibrant, durable prints.
  • Direct-to-Fabric (DTF) Inkjet Printing: Works with various fabric types, including cotton, silk, and polyester.
  • UV Printing: Good for synthetic textiles but less flexible on soft fabrics.
  • Reactive & Acid Ink Printing: Ideal for cotton, silk, and wool; requires post-processing (washing/steaming).
  • Pigment Printing: Versatile; works on most fabrics without extensive post-processing.

2. Suitable Fabrics for Digital Printing

  • Polyester: Best for dye sublimation and UV printing.
  • Cotton: Works well with pigment and reactive dye printing.
  • Silk & Wool: Requires reactive or acid ink for long-lasting prints.
  • Blended Fabrics: Can be printed using pigment or hybrid printing methods.

3. Key Considerations

  • Color Accuracy & Fastness: Choose the right ink and pre-treatment to maintain print quality.
  • Fabric Pre-Treatment: Some fabrics need coatings or washes for better ink absorption.
  • Durability & Washability: Ensure prints are resistant to fading, especially for fashion or home textiles.

4. Equipment & Supplies

  • Large-Format Printers: For bulk printing (e.g., Mimaki, Epson, Roland, Kornit).
  • Heat Presses & Fixation Units: Essential for sublimation and post-processing.
  • Specialized Inks & Coatings: Depending on fabric compatibility.

Sustainable production using textile with recycled yarn

The use of textile with recycled yarn production is a key strategy for sustainable fashion and eco-friendly manufacturing. By repurposing post-consumer textile waste, plastic bottles, or industrial fiber scraps, brands can significantly reduce environmental impact while maintaining high-quality fabric production.

Key Benefits of Using Textile with Recycled Yarn

✅ Reduces Waste & Promotes Circular Economy

Converts discarded textiles, PET bottles, and industrial waste into reusable fibers.

Reduces landfill waste and promotes sustainable material cycles.

✅ Lowers Carbon & Water Footprint

Producing textile with recycled yarn requires less energy and water than virgin fiber production.

Helps reduce greenhouse gas emissions and overall resource consumption.

✅ Versatile & High-Quality Fabric Options

Available in cotton, polyester, wool, and blended fibers.

Suitable for fashion, upholstery, sportswear, and industrial textiles.

✅ Eco-Friendly Dyeing & Processing

Many textile with recycled yarns allow for low-impact dyeing or retain original colors, reducing chemical use.

Sustainable production techniques minimize water pollution and toxic waste.

Common Applications of Textile with Recycled Yarn

  • Fashion & Apparel – T-shirts, denim, outerwear, and sportswear.
  • Home Textiles – Bedding, curtains, carpets, and upholstery.
  • Industrial & Technical Use – Eco-friendly workwear, filtration fabrics, and geotextiles.

Flex 100% biodegradable professional non PVC banner

A Flex 100% Biodegradable Professional Non PVC Banner is an eco-friendly alternative to traditional PVC banners, designed for sustainability without compromising durability and print quality.

Key Features:

100% Biodegradable & Non PVC Material:

Made from polyester, polypropylene, or plant-based fibers, ensuring environmentally safe disposal.

Decomposes naturally without releasing harmful toxins, unlike PVC.

High-Quality Print Surface:

Compatible with UV, latex, and eco-solvent printing for vibrant and long-lasting graphics.

Smooth, flexible, and tear-resistant, suitable for both indoor and outdoor applications.

Durability & Weather Resistance:

Water-resistant and designed for short-to-medium-term outdoor use.

Available in matte and gloss finishes for different display needs.

Lightweight & Easy to Handle:

Easier to install, transport, and store compared to PVC banners.

Can be welded, sewn, or grommeted for various display setups.

Applications:

  • Trade shows & exhibitions – Sustainable branding solutions.
  • Retail & promotional events – Eco-conscious advertising.
  • Outdoor signage & billboards – Reducing environmental impact.
  • Corporate events & conferences – Aligning with green initiatives.

Digital printing fabric for all types of applications

Digital printing fabric is a versatile solution used in a wide range of applications, combining vibrant designs with high precision and durability. Depending on the intended use, various fabric types and printing techniques are available to meet specific requirements.

Printing Techniques

Sublimation Printing — Best for polyester fabrics; produces long-lasting, vibrant prints.

Direct-to-Garment (DTG) — Ideal for cotton and natural fabrics; perfect for detailed designs.

UV Printing — Suitable for specialty fabrics with coated surfaces for outdoor applications.

Screen Printing — Ideal for bulk production with bold, vibrant designs.

Pigment Printing — Water-based pigments offer eco-friendly printing with minimal water usage.

Applications of Digital Printing Fabrics

Fashion Textiles — Custom designs for apparel, dresses, and accessories.

Home Décor — Curtains, cushions, and upholstery with personalized patterns.

Event Displays — Backdrops, banners, and promotional materials.

Sportswear and Activewear — Stretchable, durable fabrics with sharp designs.

Eco-Friendly Textiles — Sustainable fabrics with water-based inks.

Key Considerations

Choose the right fabric type based on the desired texture, durability, and wash resistance.

For outdoor use, opt for UV-resistant and waterproof treated fabrics.

Prioritize eco-friendly inks for sustainable applications.

Textile with recycled yarn production using leftover fabric

Producing textile with recycled yarn from leftover fabric is an eco-friendly approach to sustainable fashion and textile manufacturing. Here’s an overview of the process, benefits, and considerations:

Process of Producing Recycled Yarn from Leftover Fabric

Fabric Collection

Leftover fabric scraps are gathered from garment factories, textile mills, and post-consumer waste.
The collected fabric is sorted by fiber type (cotton, polyester, wool, etc.) and color to minimize the need for re-dyeing.

Shredding & Fiber Recovery

The fabric is mechanically shredded into smaller pieces and further processed to separate fibers.
Natural fibers like cotton or wool are pulled apart into loose fibers, while synthetic materials may undergo melting and re-extrusion.

Blending & Spinning

The recovered fibers are blended with virgin fibers (if needed) to enhance strength and durability.
The blended fibers are then carded, combed, and spun into new yarn.

Weaving or Knitting

The textile with recycled yarn is woven or knitted into fabric, ready for use in various textile applications such as fashion, home textiles, and industrial textiles.

Finishing & Quality Control

The fabric undergoes finishing treatments like washing, softening, or dyeing (if necessary).
Quality control ensures consistency in strength, color, and texture.

Benefits of Recycled Yarn from Leftover Fabric

  1. Reduces Waste – Prevents fabric scraps from ending up in landfills.
  2. Lowers Environmental Impact – Saves water and energy compared to virgin fiber production.
  3. Minimizes Chemical Use – Reduces the need for dyes and processing chemicals.
  4. Supports Circular Economy – Encourages sustainable textile production and reuse.

PVC free banner as an option on our roller banner range

PVC (polyvinyl chloride) is a common material for banners due to its durability and cost-effectiveness, but it has environmental concerns, particularly related to its production, disposal, and recycling.

Here are some PVC-free alternatives that could be considered for your roller banner range:

1. Polyester Fabric Banners

  • Material: 100% polyester fabric is a popular alternative to PVC free banners. It is durable, lightweight, and flexible.
  • Environmental Benefits: Polyester is recyclable and can be produced with fewer environmental impacts compared to PVC.
  • Advantages: It offers a premium, fabric-like finish with vibrant color reproduction. It is also crease-resistant, which is great for travel and storage.
  • Considerations: While it is a good eco-friendly alternative, it’s important to ensure that it is sourced from recycled polyester (rPET) for an even more sustainable option.

2. Polypropylene (PP) Banners

  • Material: Polypropylene is a lightweight, durable material that is commonly used in PVC free banner products.
  • Environmental Benefits: PP is often recyclable and can be produced without toxic additives, making it a more eco-friendly option than PVC.
  • Advantages: It’s relatively lightweight and can provide a matte finish with good print quality. It’s also resistant to tearing and moisture.
  • Considerations: While it’s recyclable, it may not have the same durability as PVC for long-term outdoor use, though it performs well for short-term promotions or indoor use.

3. Non-PVC Fabric with UV Coating

  • Material: Some non-PVC fabrics are coated with UV-resistant coatings to enhance durability and resistance to the elements.
  • Environmental Benefits: These fabrics are usually more biodegradable or recyclable than PVC, and the coatings often contain fewer harmful chemicals.
  • Advantages: This material offers excellent print quality, a fabric-like feel, and resistance to outdoor conditions.
  • Considerations: The coating must be carefully selected to ensure that it does not negate the environmental benefits of the fabric.

4. Cotton Canvas Banners

  • Material: Cotton canvas is an excellent biodegradable and recyclable option that offers a more natural aesthetic.
  • Environmental Benefits: Cotton is biodegradable, renewable, and less harmful to the environment compared to synthetic materials.
  • Advantages: Offers a premium, eco-friendly look with a more organic texture. It can be printed with eco-friendly inks.
  • Considerations: Cotton canvas can be less durable in outdoor conditions compared to synthetic materials, so it might be better suited for indoor displays or short-term outdoor use.

5. Biodegradable Plastics (PLA)

  • Material: PLA (polylactic acid) is a biodegradable plastic made from renewable resources like corn starch or sugarcane.
  • Environmental Benefits: PLA is compostable and biodegradable under the right conditions, offering a more sustainable alternative to PVC.
  • Advantages: It can offer similar durability and print quality to PVC, but with much lower environmental impact.
  • Considerations: PLA can be more expensive and may not be as durable as PVC for long-term outdoor use unless treated with protective coatings.

Additional Considerations:

  • Printing: When offering PVC-free options, ensure that the printing technology you use is compatible with the chosen materials. Dye-sublimation printing works well on fabric, while UV or solvent-based printing is ideal for polypropylene and some biodegradable plastics.
  • Eco-Friendly Inks: Using eco-friendly inks, such as water-based or UV inks, is also a consideration to enhance the environmental benefits of PVC free banners.
  • End-of-Life Disposal: Offer information on how customers can dispose of the banner in an eco-friendly way, such as recycling or composting, especially with biodegradable materials.

Including PVC-free options in your roller banner range is a great move towards sustainability. Polyester fabrics, polypropylene, and biodegradable plastics like PLA are great alternatives. By offering these materials, you cater to a growing demand for environmentally conscious products, while maintaining high-quality and durable performance for indoor or outdoor displays.