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How to select the right coated textile for your application

The process of coated textile fabrics goes back to the 18th century with the production of oilcloth. Fabric was coated with linseed oil; thus the fabric was made water resistant. The coated textile of a fabric gives the textile a property it did not have on its own.

Today we can see coated fabrics all around us. From waterproof camping gear, UV protected window shades, protective clothing for fire fighters to the inflatable chutes on aircraft, coated textiles have important applications to our everyday lives.

In order to get the fabric and coated textile combination correct, consider the final application. For example, will the product need to be water resistant, mildew resistant, fire retardant, and breathable or any combination of these? Let’s consider a military application like a backpack; a backpack would need to be water resistant. A boat cover calls for water, mildew resistance and breathability. It is very important to consider your total requirements for the application.

There are many options when is comes to fabrics and coated textile. Finding the right combination for your project is the key to success.

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PVC free banner printing solution

Adapting to changes in customer behavior is critical in the print industry if you want to stay in business. PVC-free banners, which have captivated people’s attention as a result of the plastic issue, are a perfect illustration of this. Plastic pollution is expected to treble by 2030, making the plastic catastrophe one of society’s most pressing issues. People may contribute in a variety of ways, one of which is to convert to less polluting, more recyclable plastics. This has resulted in a variety of PVC-free materials, such as PVC-free banners and PVC-free media that work similarly.

A PVC banner is constructed from Polyvinyl Chloride, the world’s third-most-produced plastic, which may be used to build pipes and gutters or banners that span the length of a skyscraper depending on its molecular structure. PVC banners are the most often used banners in terms of volume since they are inexpensive, long-lasting, and work with ordinary printing equipment. PVC banners are available in a variety of sizes, shapes, and weights; a greater GSM indicates a heavier product.

In contrast to PVC flex banners, which are constructed of PVC, PVC-free flex banners are composed of polyester canvas (also known as mesh) or PE woven material. PVC-free flex banners acquire their name from the material’s flexibility during printing and how simple it is to print on a wide scale. Depending on the product, PVC-free flex banners can be used both indoors and outdoors. Envirotech PVC-free Flex Banner 160 is a similar product that can be printed with UV inks and is rain and UV (fade) resistant.

Now that you understand the environmental advantages of providing PVC-free banners to clients, the following step is to investigate the items on the market. Fortunately, we’ve already done that for you. Trueprint signs can recommend the best PVC-free banners and media based on the products you sell and help you make positive changes in your business, like introducing cost-effective PVC substitutes and transitioning from PVC banners. We are a broad and super-wide printing firm situated in India. Reach out to us and let us know how we can help you.

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How Coated Textile are Made

Coated textile are produced by applying a polymer to a textile material. For certain applications, an adhesive is used to create a stronger bond.

Several coating application techniques can be used for this process, including direct application, heat or adhesive lamination, transfer coating, and immersion. After the coating has been applied, the polymer layer needs time to cure. This new coated textile fabric system now has improved performance, longevity, durability as well as many other designed attributes.

Here, we create innovative coated textile solutions for the most demanding industries, such as aerospace, automotive, defense, and medical. Our products are created to address the unique demands of each application and include fabrics such as knits, films, woven, and non-woven fabrics.

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The Vision on Sustainability of Textile with Recycled Yarn

 

We partnered with the textile with recycled yarn, and turn it into new fibers and yarns. We wanted to play our part in creating a more sustainable garment industry by textile with recycled yarn and avoiding it from ending up in landfills.

We aim to provide an alternative, more sustainable source of raw material for the textile with recycled yarn industry. We aim to do this locally, to avoid using resources and emitting CO2 in the transportation of the jooth, and mechanically, to avoid having to use any water, dyes or chemicals in the process.

This way we could significantly reduce the environmental impact of the yarn production. We aim to close the loop on this booming industry by re-using the textile with recycled yarn from the garment factories, recycling it into new yarns, and returning it to those same garment factories again, so that they in turn can use it to produce new fabrics and garments for their customers.

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5 Meter Textile Printers

Color, speed, innovative applications, and trouble free manufacturing processes are the key to competing in today’s growing 5 meter textile industry.

We offer a range of digital textile printers. These devices print to transfer paper, direct-to-fabric, and direct AND transfer hybrid, giving you an array of price points, speeds and workflow options in this fast growing, profitable market segment.

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Coated Textile in High Temperature Applications

Coated textile are used in a wide range of applications, in industries including aerospace, robotics, and welding. Used in high-temperature applications, coated textile can be made with varying compositions to provide a range of different benefits.

Silicone

Silicone rubber provides a wealth of benefits when used to coat fabrics for high temperature applications. The material offers a high level of thermal resistance in temperatures up to 572oF, and can often exhibit superior elongation, creep, tear strength, thermal conductivity, and fire resistance when exposed to these extreme temperatures.

In addition to heat resistance, silicone also has a high level of chemical and abrasion resistance. The silicone coated textile can be used for removable pad insulation, weld spatter protection, and thermal insulation barriers.

Refractory Compound

Refractory compounds maintain their strength at high temperatures – typically above 1000oF – so refractory coated textile are often employed in applications where high strength is required.

Refractory coated textile are widely used for furnaces, ovens and kilns, due to the high temperatures resistance. Other uses include expansion joints, seals, and abrasion resistant curtains.

Vermiculite

Vermiculite experiences significant expansion when it is heated, which makes it a popular choice for seals and barriers in high-temperature applications.

They are comprised of a fiberglass substrate coated with vermiculite that enhances the resistance against burning, flame impingement, sparks, corrosion, and molten splash.

This coated fabric also has great thermal insulation properties, allowing it to be used in applications that require heat resistance, such as continuous furnaces that have both hot and cool sections.

Ceramic

Ceramic coated textile are a popular choice for high temperature applications as they provide a wealth of desirable properties including high strength, excellent wear resistance, and low thermal conductivity.

The ceramic coated textile have enhanced strength and dimensional stability, the fabric also doesn’t fray as easily as other fabrics, and they have improved weather and heat resistance.

Typical ceramic coated fabric applications include molten metal splash protection, thermal insulation seals, and insulation pads.

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Screen Printing VS Digital Printing Fabric, Which Is Better?

Both digital printing and screen printing processes involve taking your design and transferring it onto fabric. Digital printing and screen printing each use very different processes to achieve this, but there are two main mediums that are used to print with that are common to both.

The introduction of digital printing fabric has brought great advancement in the process of printing onto fabric. As it’s a new process it’s also continually evolving. The basic process involves sending a digital file of your artwork from a computer to a specialised printer. This means you can create your artwork in Photoshop or Illustrator and prepare your file according to the digital printing companies specifications, send your file to them and have it directly printed onto the fabric. Each company will have their own requirements in regards to file format etc.

The two main types of printing used are dye sublimation and digital pigment printing. Each digital printing company will have their preferred method so it’s best to do some research and see which you prefer. Dye sublimation involves printing with dyes and digital pigment printing uses pigments. Your choice will depend on factors such as the fabric you want to print on and the end use of the fabric.

The great news is that digital printing fabric is becoming a much more affordable option so if you are starting out you can easily get some samples made without having to spend a fortune.

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Knitting with Recycled Yarns

Textile with ecycled yarns share the same properties as the textile fibers they are created from. If it comes from denim or cotton t-shirts, then the yarn shares the same properties. But for the most part textile with recycled yarns are all going to be quite strong and durable.

Fabric-based textile with recycled yarns can differ depending on how the fabrics are treated. If they are just long strips of material, they are usually quite strong and durable. If the fabric-based textile with recycled yarns use very thin strips of fabric that are then woven into a chain (it creates a ribbon-like yarn), these have more elasticity and structure (and are easier on the hands to knit).

The major disadvantage of these fabric-based types of yarns is their weight – they are usually quite heavy (and this can impact the outcome of the knit project or garment).

If the textile with recycled yarns are fiber-based (and are spun and plied into traditional yarns), they act just like their non-recycled counterparts. If it’s a recycled cotton yarn its properties are the same as a non-recycled cotton yarn.

This article comes from toniaknits edit released

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What are Coated Textile?

While developing a custom carrying case or custom sewn product, durability is almost always a major factor to keep in mind while sourcing textile . Using textiles with high durability against wear and abrasions is especially important in the medical and military fields where product failure is not an option. While sourcing textile , it is beneficial to have knowledge of what qualities you want your end product to have, and any special elements you would like it to be resistant to. If your product is going to face the elements in its day-to-day use, you may choose to use a coated textile for prototyping and production.

A coated textile is a textile that has been treated to make them longer lasting, stronger, and more weather resistant. Rather than interweaving a strengthening fiber directly into the textile , these textile are coated with a substance that makes the textile ’ surface more impervious to damage. The most common coating is polyethylene, the most basic plastic compound, which has proven its durability through its use in the packing industry. Other coatings include rubber and plastic resins, polyvinyl chloride, acrylic, laminates, PVC, and more.

For more on the materials we offer, click here.

Coated textile also lead to further coating customization. At it’s most basic level, most coatings make the textile not only more durable, but water resistant (and in the case of some treatments, even completely water proof). Textile manufacturers have the ability to customize a coat for any textile to meet a diverse array of needs, ranging from something as simple as mildew resistant to something as powerful as fire resistance. This opens up for experimentation and further customization of the durability features that your product has.

Coated textile can also benefit the medical field. For example, using an antimicrobial coating on a textile can seriously reduce spread of germs. This type of textile could be used in an EMS carrying case or a medical wearable device.

With nanotextiles on the horizon, one method of nanotech integration is through a coating. While this type of nanotechnology integration is still in infancy due to the staying power of the coating, this would even further the effects of a coated textile , leading not only to durable solutions, but also technologically advanced product outcomes.

With new and more effective textile treatments in development, coated textile are an excellent choice for projects that need increased durability and resistances to certain specified elements.

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Eco Friendly PVC Free Banners

An eco-friendly alternative to PVC banners. This is a ground breaking replacement to traditional PVC that we welcome, and for the sake of Mother Earth, you will want to order it too. Its non-polluting water–based biodegradable coating decomposes.

This PVC free banner material comes with a grey reverse and is made from 56% polyester scrim and a 44% PA water-based coating.

With the strength, look, feel and performance of PVC free banner – it is a viable substitute for all indoor and outdoor banner applications. It is Suitable for wall coverings, retail displays, billboards and banners. We can offer you a complete design service.