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High Performance Coated Textile

High performance coated textiles are materials that have been treated with a layer of coating to enhance their functionality, durability, and performance. Coatings can be applied to textiles using various techniques such as extrusion, lamination, and finishing processes. The type of coating used depends on the application and desired properties of the coated textile.

Some common types of coatings used for high performance coated textiles include:

Polyurethane (PU) coating: PU is a popular coating for waterproofing fabrics, as it provides a durable, flexible, and breathable layer that repels water and prevents moisture from penetrating the fabric.

Fluoropolymer (PTFE) coating: PTFE coatings are known for their non-stick properties and are commonly used to create water-resistant, oil-resistant, and stain-resistant textiles. They are also resistant to high temperatures and chemicals.

Silicone coating: Silicone coatings are used to create fabrics that are water-resistant, heat-resistant, and flame-retardant. They are also soft and flexible, making them ideal for applications that require a comfortable and lightweight material.

PVC coating: PVC coatings are commonly used to create textiles that are resistant to chemicals, UV radiation, and abrasion. They are also flexible and easy to clean.

High performance coated textiles have a wide range of applications, including outdoor apparel, sports equipment, medical devices, and industrial products. They are designed to withstand harsh environments, resist wear and tear, and provide superior performance in a variety of settings.

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3 reasons why you should choose a PVC free banner

Here are three reasons why you should choose a PVC free banner:

  1. Environmental concerns: PVC (polyvinyl chloride) is a type of plastic that is widely used in the production of banners. However, PVC is not a sustainable material and can have negative impacts on the environment during its production, use, and disposal. PVC free banners, on the other hand, are made from alternative materials that are less harmful to the environment and can be recycled or biodegraded.

  2. Health concerns: PVC contains toxic chemicals such as phthalates, lead, and cadmium, which can be harmful to human health. These chemicals can be released into the air or water during the production, use, or disposal of PVC banners. PVC free banners do not contain these harmful chemicals and are a safer option for use in indoor or outdoor environments.

  3. Durability and quality: PVC free banners can be made from high-quality materials that are just as durable and long-lasting as PVC banners. In fact, some PVC free materials may even have better weather resistance and color fastness than PVC. Choosing a PVC free banner does not mean sacrificing on quality or durability, and can even result in a better overall product.

Choosing a PVC free banner is a responsible choice for both the environment and human health, while still providing a high-quality and durable product.

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Coated Textile Considerations for Environmental Control

Coated textiles can play an important role in environmental control, providing protection against the elements and maintaining a comfortable indoor environment. Here are some considerations when selecting coated textiles for environmental control:

Waterproofing: Coated textiles should provide effective waterproofing to prevent water from entering the space. This is particularly important in outdoor applications where rain or snow may be present.

Breathability: Coated textiles should also be breathable to allow air to circulate, preventing the buildup of moisture inside the space. This is important for maintaining a comfortable indoor environment and preventing the growth of mold or mildew.

UV resistance: Outdoor coated textiles should be UV-resistant to prevent damage from exposure to the sun, which can cause the fabric to fade or weaken over time.

Durability: Coated textiles should be durable enough to withstand the rigors of outdoor use, including exposure to wind, rain, and temperature fluctuations. This is important for ensuring the longevity of the fabric and preventing the need for frequent replacement.

Thermal insulation: In some applications, coated textiles may be used to provide thermal insulation, helping to maintain a comfortable indoor temperature. In these cases, it is important to select a fabric with the appropriate level of insulation for the intended use.

Chemical resistance: Coated textiles may be exposed to chemicals in some applications, such as in industrial settings. It is important to select a fabric that is resistant to the specific chemicals that will be present in the environment.

Fire resistance: In some applications, coated textiles may need to meet fire resistance standards to comply with building codes or safety regulations. It is important to select a fabric that meets the required fire resistance standards for the intended use.

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How Sustainable of Textile with Recycled Yarn

Textile with recycled yarn can be a more sustainable option compared to traditional textiles made with virgin materials. Recycled yarn is typically made from post-consumer or post-industrial waste, such as discarded clothing, textile scraps, or plastic bottles, which reduces the amount of waste that ends up in landfills or oceans.

The production of recycled yarn typically uses less water, energy, and resources compared to the production of virgin materials. Recycling waste materials also reduces the need for raw materials extraction and the associated environmental impacts, such as deforestation or water pollution.

Using recycled yarn can also help reduce the carbon footprint of textile production, as it avoids the emissions associated with the production of new materials. According to some estimates, producing recycled polyester yarn can result in up to 75% lower greenhouse gas emissions compared to producing virgin polyester.

In addition to environmental benefits, textile with recycled yarn can also offer economic benefits. Recycling waste materials can create new business opportunities and jobs, particularly in developing countries where waste management infrastructure is limited.

However, it is important to note that textile made with recycled yarn is not a silver bullet for sustainable textile production. Recycling alone cannot address all the sustainability challenges in the textile industry, such as water pollution, energy consumption, or labor rights. Additionally, the recycling process itself can have environmental impacts, such as energy consumption and emissions associated with transportation and processing.

To ensure the sustainability of textile with recycled yarn, it is important to consider the entire lifecycle of the product, including the sourcing of the waste materials, the production process, and end-of-life disposal or recycling. Certification schemes and labeling systems, such as the Global Recycled Standard or the Recycled Claim Standard, can help ensure transparency and accountability in the recycled textile supply chain.

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5 Meter Textile for Low Energy Consumption

  1. Inline Fixation

    2. 5 meter textile offline fixation has several challenges, from handling 5 meter materials (loading and unloading both the printer AND the calender) in addition to loading 5-meter protective tissue paper to production inefficiencies of a twostep process. Additionally, with today’s very quick turn-around for jobs, printing and removing a job from the press as it’s completed can help in the “quick turn” nature of today’s business.

  2. 2. Media Width Flexibility

    3. Many companies will gang multiple images up on a 5-meter roll and cut them after printing. The equipment features the ability to simultaneously print on two different width rolls, allowing the customer to print a 1-meter wide roll next to a 2.6-meter width roll. This gives the customer the ability to maximize the entire system when not needing 5-meter output and the flexibility of multiple rolls.

  3. 3. Media Loading

    4. Media loading can be quite costly in many grand-format inline 5 meter textile systems. The equipment has an integrated ultrasonic automatic sewing system to attach new rolls, significantly reducing waste as there is no need to completely web the system on roll change-outs.

  4. 4. Fabric Tension Adjustments

    5. Textile, compared to paper or vinyl, has some unique challenges inherent to its structure. Many times, different fabrics can perform very differently in a printer when printing direct. The equipment features several ways to adjust the fabric tension so the system prints consistently and reliably regardless of the type of fabric, such as a woven backlit, knit poplin, soft-knit, heavy-knit, etc.

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Advantages of Digital Textile Printing

  1. The easiest way around those minimums at a conventional print plant. Conventional methods understandably require large minimums due to longer setup times. Digital printing fabric allows us to print the small runs much more efficiently to allow for print on demand or short run programs.
  2. Proper dye/digital printing fabric combination with finishing provides excellent Light/Color Fastness.
  3. Reduce Risk! Allows for smaller investment to get one’s product to market without the cost of speculation.
  4. Quick turnaround of strike-offs.
  5. There is no restriction on the number of colors or size of repeat.
  6. Photo Realistic images are easily achievable.
  7. Ideal for short runs, engineered prints, customized designs, print on demand, and one of a kind prints!
  8. Digital textile printing can achieve many prints that are not possible with the conventional method. The inkjet printhead can print at a high resolution to achieve photo quality digital printing fabric prints, if desired.
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Innovations in Coated Textile Engineered for the Future

Coated textile for marine safety, architectural structures, reservoirs and infrastructure projects, inflatable boats, medical applications, and in the defense arena.

Our team of expert engineers and Research and Development professionals is always working to meet the needs and standards of our customers.

We know your products require unique attention and tailored solutions. Our expert team of engineers will design the exact coated textiles to give you a competitive edge in your industry.

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Digital Printing Fabric Fact

WHAT IS DIGITAL PRINTING?

First, let’s look at conventional printing. Conventional screen printing requires the engraving of one screen per color in a design. So a design with 18 colors would require 18 screens. Additionally, 18 separate colors also need to be mixed and matched. With digital printing, there are no screens or colors to mix. Any image you can see on a computer can be reproduced on digital printing fabric in the same way as your desktop printer prints images on paper.

WHAT FABRICS CAN BE PRINTED?

Unlike other digital printing operations, our digital printing solution is not limited in regards to any digital printing fabric content. We can print on cotton, polyester/cotton, rayon, silk, linen, nylon, wool, etc., as well as blends with a maximum width of 66”. There are however various reasons why any specific digital printing fabric may not perform well on our printer. Examples of things that can make a digital printing fabric unprintable include: water repellent finishes, softeners, hairy fabrics, extreme textures, sheer fabrics, warped selvages, long haired selvages, etc.

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All about textile with recycled yarn

We partnered with Global Recycling Standard (GRS) with the mission to reclaim this textile waste, and turn it into new fibers and textile with recycled yarns. We wanted to play our part in creating a more sustainable garment industry by reducing textile waste and avoiding it from ending up in landfills.

We aim to provide an alternative, more sustainable source of raw material for the textile industry. We aim to do this locally, to avoid using resources and emitting CO2 in the transportation of the jooth, and mechanically, to avoid having to use any water, dyes or chemicals in the process.

This way we could significantly reduce the environmental impact of the textile with recycled yarn production. We aim to close the loop on this booming industry by re-using the textile waste from the garment factories, recycling it into new textile with recycled yarns, and returning it to those same garment factories again, so that they in turn can use it to produce new fabrics and garments for their customers.

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Coated Textile

Coated textile are produced by covering a polyester scrim with a plastisol layer sometimes using some sort of adhesive to make the bond stronger.

Once the PVC layer is cured, the fabric becomes waterproof and has a very high resistance to dirt, chemicals, UV light and general abrasion. PVC coated textiles using plasticisers are available in a wide range of design and colours.

Highly reflective pigments are enhancing flexible PVC membranes’ ability to reflect more sunlight, decreasing air conditioning costs while keeping the insulation cooler.